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The Valve Gear Club

THE VALVE GEAR CLUB

Help build the valve gear that will power Britain's most powerful steam locomotive

The original monobloc casting for No. 2001 (left) and a 3D CAD of the revised arrangement for No. 2007 (right)

The Valve Gear Club is raising £300,000 to manufacture and test the innovative rotary cam valve gear for Gresley P2 Class No. 2007 Prince of Wales.

With the cylinder monobloc complete and delivered to Darlington Locomotive Works, the valve gear is now the final major engineering challenge before the P2's cylinders can be brought to life.

Every donation helps transform years of detailed design into precision-engineered components, bringing the new P2 another step closer to steam.

 

 

Why this valve gear matters

 

The original P2s were the most powerful express passenger steam locomotives ever to operate in Britain. Designed by Sir Nigel Gresley for the demanding Edinburgh to Aberdeen route, they combined exceptional power with remarkable efficiency.

For No. 2007, the Trust has developed an advanced rotary cam poppet valve gear based on the proven Lentz-Franklin principle, adapted specifically for the new P2 locomotive.

Compared with conventional Walschaerts valve gear, the design offers more accurate valve events, improved steam flow and greater thermal efficiency, helping the locomotive achieve the performance expected of Britain's most powerful new steam locomotive.

After many years of design and development, the project is now moving from the drawing board into manufacture.

PROJECT UPDATE - SUMMER 2026

Work continues to gather momentum, with several important milestones recently achieved.

Full-size 3D-printed cambox completed

A full-size 3D-printed cambox has now been assembled, providing the engineering team with the first complete physical representation of the design.

Produced from drawings by Engineering Director David Elliott, refined by P2 Design Engineer Alan Parkin and incorporating key components manufactured by volunteer Peter Scott, the prototype has enabled the complete mechanism to be assembled and assessed.

The exercise has:

  • confirmed assembly arrangements and clearances
  • validated the overall design concept
  • identified two minor design improvements already incorporated into the production drawings
  • demonstrated the value of rapid prototyping in reducing manufacturing risk and cost

This milestone provides strong confidence as the project moves towards manufacture.

Manufacturing preparations underway

Preparations are now well advanced for production of the first metal cambox.

A visit to the preferred supplier will shortly finalise arrangements for manufacture of the cambox body, lid, end housing and drive gearbox, with production expected to begin in mid-July.

Expressions of interest will also be invited from specialist helical gear manufacturers, while the manufacturing specification for the camshafts is being completed following a successful engineering review of the cam profiles.

These activities represent the transition from detailed design into the manufacture of the first production components.

The road ahead

Development remains focused on three stages:

  1. Manufacture and test the first cambox.
  2. Refine the design and produce the second unit.
  3. Optimise the valve gear before entry into service.

Each completed stage reduces risk and moves the project closer to a fully operational locomotive.

HELP KEEP THE PROJECT MOVING

HELP KEEP THE PROJECT MOVING

The Valve Gear Club exists to fund the manufacture and testing of this unique engineering project.

Our target is £300,000, with supporters invited to contribute £1,000, either as a single donation or in monthly instalments of £100.

Every contribution helps fund precision castings, machining, gears, camshafts and assembly, allowing work to continue without delay.

The remarkable progress made over the last year has only been possible thanks to the generosity of our supporters. With manufacturing now beginning, your donation is helping turn advanced engineering into working components.

Please join the Valve Gear Club today and help bring No. 2007 Prince of Wales ever closer to steam.

Valve Gear Club Members receive:

  • Exclusive Art Deco P2 poster by Ed Laxton
  • Priority booking for one of the first passenger trains hauled by No. 2007 Prince of Wales
  • Reasonable access to the locomotive during construction
  • Priority opportunities to sponsor future components
  • Invitation to a dedicated Valve Gear Club event during prototype testing.

 

 

Section 2: download the form

If you would like to support No. 2007 by becoming a member of The Valve Gear Club by post then the form below will enable you to do so.

Please DOWNLOAD, print out, complete and return it to us at the address shown.

May we also draw your attention to the Trust’s privacy policy which details the manner in which we treat any personal data that you send us. 

Section 3: recruit a friend

You can see full details of The Valve Gear Club here – please share this with your friends!

This club raises funds for the manufacture of the cylinder block for the new Gresley class P2 No. 2007 Prince of Wales. If there are surplus funds left over following the manufacture of the valve gear, we will use the money to purchase or manufacture other components for the Gresley class P2 that the charity would not otherwise have.